LY-DS650 Fully Automatic Die-cutting Machine
(no connection point only for gray board)
The LY-DS650 Fully Automatic Die-cutting Machine features innovative circular feeding technology that eliminates downtime for material refilling, ensuring continuous, high-speed production. Its intelligent one-touch mold adjustment automatically calibrates the feeding position based on product dimensions, drastically reducing setup time and boosting your profitability.
Equipped with a pneumatic die-locking system and safety interlock, the machine firmly secures the die plate to prevent loosening during operation, ensuring precise registration and eliminating safety risks. With stable, low-vibration performance and built-in external safety controls for feeding and adjustment, it delivers reliable operation while protecting your workers.
Features:
l Circular feeding reduces downtime for material refilling and effectively improves production efficiency.
l Easy operation and intelligent mold adjustment. Simply input product dimensions, and the machine will automatically calibrate the feeding position, saving setup time and increasing corporate profits.
l Stable performance, smooth and vibration-free overall operation with a low failure rate, ensuring high productivity.
lThe compact structure saves workshop space and reduces enterprise operating costs.
Client Bottleneck & Shortage Point Analysis:
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Advantages of Tie-point Design
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Disadvantages of Tie-point Design
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1. Ensure the integrity of the production process: The finished products and waste materials after die cutting will not be completely separated or scattered. It ensures stable sheet conveying, and guarantees smooth operation of subsequent procedures including paper feeding, delivery and box gluing, avoiding equipment downtime and product rejection caused by scattered sheets.
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1. Increase follow-up processing procedures:
The connecting points between products and waste materials require manual breaking or waste removal by professional equipment, which further increases the complexity of subsequent work and labor costs. Its efficiency is much lower than the non-connection process.
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2.Improve the efficiency of waste removal and post-processes. The connecting points enable waste materials to fall off orderly at the stripping station and prevent scattered waste from jamming the equipment, which is especially suitable for automatic die-cutting machines.
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2. Prone to edge defects:
After breaking the connecting points, protrusions, burrs or notches will remain on the product edges. Improper design may cause exposed defects after forming, affecting the appearance quality. In some cases, secondary trimming is required, resulting in higher labor costs.
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3. Low cost and mature technology. Making connecting points only requires simple notch processing on the die cutter without additional equipment, which effectively solves the problem of scattered sheets. It is a commonly used low-cost solution in the industry.
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3. Difficult connection point control:
The width, quantity and position of connection points need precise adjustment. Excessively wide connections lead to difficult waste removal and edge damage; overly narrow connections cause premature breakage and sheet scattering during die-cutting, raising requirements for die making and machine debugging.
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4. Limit process compatibility:
For ultra-thin, high-stiffness or special laminated materials, tearing and delamination easily occur at connection points. For high-precision products such as electronic accessories, residual connection marks will also affect the application performance.
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Features
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1200mm high circulating feeding platform board
Single loading enables long-time continuous production, reduces workers’ feeding labor intensity, effectively cuts down downtime for material refilling, and greatly improves production efficiency.
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Touch screen man-machine interface
Easy to operate. Simply input product dimensions, and the machine will automatically calibrate the feeding and receiving positions. Parameters can be adjusted flexibly according to production requirements for quick mold setting. Setting time in 20ims.
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Optimized die cutting tools for three materials: grey board, white cardboard and paperboard. With vertical cutting edges and superior performance, it realizes half-cut and full-break cutting without pre-scoring. The cuts are smooth, free of burrs and protrusions. After die-cutting, grey boards remain integrated and will not fall apart, facilitating waste removal.
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The eccentric gear and toggle lever mechanisms on both sides turn the motor's power into the up-and-down movement of the platens, generating the high pressure needed for die-cutting — this is what powers the cutting and creasing of the cardboard.
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Main Drive Mechanism (Flywheel & Eccentric Shaft); Powers vertical reciprocating motion of platens; Delivers stable, high-tonnage die-cutting pressure; Reduces vibration, improves operational stability.
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The die-cutting plate is firmly pressed onto the upper platform to prevent displacement and loosening during operation, ensuring high die-cutting registration accuracy. Compared with traditional bolt locking, the pneumatic pressure plate enables one-click locking and unlocking, greatly reducing die change and machine setup time.
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The locking cylinder is equipped with an interlock function. The machine only starts die-cutting after the die plate is fully locked in place, preventing equipment failure and safety accidents caused by loose dies.
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Safety protection devices: Loading, adjusting, positioning of sheets, and s feeding and receiving, can all be carried out from outside the machine.Protect the safety of workers.
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Comparison:
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Comparison Item
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Manual Die-Cutting Machine
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LSY Die-Cutting Machine
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Production Efficiency
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Manual loading and unloading, low speed and low output
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Automatic circular feeding, continuous production with greatly improved efficiency
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Labor Cost
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Dedicated operator required with high labor intensity
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One operator manages multiple machines, reducing labor and employment costs
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Die-Cutting Accuracy
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Manual alignment with large errors and unstable quality
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Intelligent automatic positioning, precise registration and high product consistency
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Machine Adjustment & Plate Changing
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Pure manually adjustment, complicated operation and time-consuming
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Intelligent adjustment, rapid pneumatic plate locking for efficient plate replacement,setup time in 20mins.
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Operating Performance
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Severe vibration, average stability and high failure rate
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Stable operation with low vibration, compact structure and reliable performance
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Safety Protection
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Basic protection with high operational risks
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Built-in safety interlock devices for higher operational safety
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Comprehensive Cost
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Low initial purchase cost but high long-term labor consumption
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Higher upfront investment, yet long-term cost reduction, efficiency improvement and higher profits
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Technical Parameters:
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Model:
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LY-DS650
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Die Cutting
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Flat pressing
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Maximum Paper Feed Size
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900*640mm
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Minimum Paper Feed Size
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250*400mm
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Maximum Die Cutting Size
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890*630mm
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Max Cutting Pressure
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125T
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Processable Paper
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300g ≤ Greyboard ≤ 2200g
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Precision Maximum Machine Speed
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1700-1770 times/hour
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Maximum height of feed stack
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1280mm
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Maximum height of the receiving stack source
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1270mm
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Source
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380V
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Main motor power
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7.5KW
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Total power
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10KW
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Overall weight
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4.5 tons
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Overall dimensions
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3300*1650*2300mm
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Packing:
Company Introduction:
Founded in 2001 and situated in Dongguan City, Guangdong Province, LiShunyuan boasts a 20,000-square-meter modern standardized workshop. After 18 years of steady development, the company has built a comprehensive sales and after-sales service network across China, with its products exported to over 40 countries and regions spanning Europe, America, Southeast Asia, South America, the Middle East and Africa.
Innovation stands as LiShunyuan’s core competitive strength. The company holds independent intellectual property rights for its product portfolio, which covers the rigid box machine series and clamshell box machine series. These equipment solutions are widely applied in the production of premium gift boxes, mobile phone packaging boxes, cosmetic boxes, wine and liquor boxes, as well as other high-end boutique packaging boxes.
Upholding the development philosophy of "Customer First, Serve the Globe" and adhering to the development strategy of "Strive for Perfection, Forge New Paths", LiShunyuan is committed to R&D and development of high-performance, high-efficiency new products for the packaging industry, and is at the forefront of driving the rapid advancement of intelligent automation within the sector.
Our Services & Strength
We offer industry-competitive machinery, a professional quality control team, and comprehensive customer service. At LiShunyuan, we place great emphasis on providing full-spectrum support to our clients – spanning from pre-sales consultation and custom machinery development tailored to specific requirements, to the manufacturing of box-making equipment and ongoing, thorough after-sales support. We are committed to delivering maximum production efficiency, pinpoint precision, and consistent premium quality for boutique packaging boxes, all fully aligned with the unique needs of each individual client.
Certification:
Workshop:
Exhibition:
Quality After-Sales Service
1 Hour Service
We will reply to your service request call within one hour with solution suggestion.
12 Hours Service
The GM's office will handle customer's complaints directly and reply within 12 hours with solution.
Reach Within 24 Working Hours
The maintenance team will be in place within 24 working hours for customers located within 500km of the service point range.
1 Time/Month
By re-visiting the customers on a monthly basis, customers can rest assured and worriless.
Pre-sale Service
Before delivery, customer can arrange personnel to train in our company. We have teachers of professional electronic engineer and mechanical engineer and we will arrange technical engineers live training of changing different products in the machine at the same time. Inspect the machine comprehensively when training.
Sale Services
When the machine reached your company, we will arrange technical engineers to install and debug, and provide a week of training service for free of charge, then carry out the training services for the production in big batch.
After-sales Service
We will establish completed customer files, record the customer usage at any time, and re-visit to find out usage status and performance of equipment regularly. And also provide professional services of software and hardware updates, functional improvement. We have senior and strong after-sales service team and complete spare parts warehouse to satisfy customers quickly and timely.
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